Billet Casting
Surat Aluminium delivers high-quality billet casting with a 52,000-ton capacity, offering diverse aluminum alloys for precision, durability, and versatility.
Excellence in Every Alloy.
At Surat Aluminium, our billet casting operations are the cornerstone of our aluminum extrusion expertise. Our state-of-the-art facilities and unwavering commitment to quality allow us to deliver billets that set the benchmark for excellence. By combining advanced technology with tailored solutions, we empower diverse industries with aluminum products designed for precision, durability, and versatility.
Diverse Alloy Range.
Our 1xx series alloys are renowned for their unmatched corrosion resistance and superior thermal and electrical conductivity. Ideal for applications demanding maximum purity and conductivity, these alloys are extensively used in electrical wiring, heat exchangers, and chemical processing equipment.
The 2xx series alloys, such as 2014 and 2024, are prized for their high strength, heat-treatable properties, and excellent resistance to stress corrosion cracking. These alloys are a go-to choice for aerospace components, structural applications, and military-grade machinery, where performance under extreme stress is critical.
Manganese-based alloys known for durability and corrosion resistance, ideal for construction and roofing applications.
Silicon alloys offering enhanced wear resistance and fluidity, suitable for automotive and machinery components.
Our 5056 alloy is synonymous with seawater resistance, making it indispensable for applications in marine engineering, offshore construction, and coastal architecture. This alloy’s superior strength and corrosion resistance ensure durability in harsh marine environments.
The 6061 and 6063 alloys are among the most versatile in our portfolio, offering excellent mechanical properties, ease of machining, and superior surface finish. These alloys are widely used in transportation, structural frameworks, and architectural projects, such as windows, doors, and façade systems.
Our 7xx series alloys, including the highly acclaimed 7075, stand out for their exceptional strength-to-weight ratio and high toughness. Designed to excel in high-stress environments, they are extensively used in aerospace, defense, and sports equipment like bicycles and golf clubs.
We specialize in developing tailor-made alloys to meet unique specifications and performance requirements.
Customizable Billet Sizes.
To support various industrial applications, we offer a wide range of billet diameters and lengths:
- Billet Diameters: From 5 inches to 10 inches, catering to lightweight and heavy-duty extrusion profiles alike.
- Casting Lengths: Up to 6000 mm, ensuring flexibility and suitability for an extensive range of extrusion projects.
This adaptability allows us to provide solutions for industries ranging from energy and transportation to construction and packaging.
Annual Production Capacity.
With a remarkable annual production capacity of 52,000 tons, Surat Aluminium ensures the ability to meet large-scale demands without compromising on quality. Our robust processes are engineered to maintain precision, even at high volumes, making us a trusted partner for industries worldwide.
Cutting-Edge Technology for Quality Assurance.
At Surat Aluminium, ensuring the purity of every billet is paramount. To achieve this, we leverage advanced technologies, including:
- ALSCAN: Accurately measures hydrogen levels during casting, maintaining exceptional purity.
- PoDFA (Porous Disc Filtration Analysis): Detects and mitigates impurities, ensuring superior metallurgical quality.
These tools guarantee that each billet adheres to stringent quality standards, making them ideal for critical applications.
Ultrasonic Testing for Structural Integrity.
To ensure that our billets meet the highest safety and reliability criteria, we perform Ultrasonic Testing (UT). This non-destructive testing method identifies any internal inconsistencies, ensuring that our billets are free from defects and structurally sound. This process is especially critical for industries where performance and reliability are non-negotiable.